Water plays a central role in mining. It’s used for everything from drilling and dust suppression to ore processing and tailings transport. But as environmental expectations grow and access to clean water becomes more limited, mining companies are under increasing pressure to reduce their reliance on freshwater and make smarter use of the water they already have.
Water reuse is one of the most effective ways to do that. It helps reduce operational costs, protects local water sources, and improves your overall sustainability. At TerraMines, we work closely with mining operations to improve how they manage and reuse water, practically, efficiently, and in ways that support long-term goals.
Let’s explore how to make water reuse work in the real world of mining.
Why Reusing Water Matters
Mining operations are often located in areas where water is scarce, or where competition with local communities and ecosystems is high. Reusing water on-site means using less freshwater and releasing less contaminated water into the environment.
The benefits are clear:
Less dependence on external water sources
Reduced water bills
Lower environmental footprint
Stronger performance on sustainability targets
Better resilience during drought or restrictions
This isn’t just a regulatory move. It’s also about making your operation more efficient and responsible.
The Real-World Challenges
Of course, reusing water in mining isn’t as simple as collecting it and sending it back into the process. The water used across a mine site can vary widely in quality. It may carry heavy metals, sediments, chemicals, or acidity, depending on what stage it came from.
Some common obstacles:
Water quality changes from one part of the site to another
Certain contaminants can build up with repeated reuse
Equipment can clog or corrode if water isn’t cleaned enough
Regulations may limit what you can reuse and where
The key is to find practical ways to work around these challenges, without overcomplicating the operation.
Step 1: Know How Water Moves on Your Site
Before you can improve anything, you need a clear picture of how water is used across your operation. That includes how much water is used, where it goes, what quality it’s in, and where it could be recovered.
Ask yourself:
Where does water enter and exit your site?
How much is used in drilling, processing, or dust control?
What water is being lost or wasted?
Are there areas where reused water could easily replace fresh water?
This helps you focus on areas with the most potential for improvement.
Step 2: Match the Water to Its Next Use
You don’t need crystal-clear water for every task. Some uses, like dust suppression or equipment washing, can handle lower-quality water, as long as it doesn’t cause buildup or wear.
Instead of treating all water the same, you can get more out of it by being selective:
Use water with minimal solids for dust control
Filter water from tailings for reprocessing
Reuse process water for flotation or milling with basic adjustments
Avoid over-treating water that doesn’t need it
This is where smart reuse becomes efficient, not everything needs to be cleaned to the same degree.
Step 3: Store and Move Water Efficiently
Once you’ve identified reuse opportunities, the next step is figuring out how to store and move the water where it’s needed.
Some practical ideas:
Use lined ponds or covered tanks to prevent evaporation and contamination
Keep separate storage areas for higher and lower quality water
Use pumps and valves to direct water based on current needs
Monitor levels regularly to avoid overflows or shortages
Even small improvements in how you store and move water can make a big difference in how much you’re able to reuse.
Step 4: Monitor What’s Working (and What’s Not)
Reusing water is not a one-time fix. It requires regular attention and small adjustments. Weather changes, shifts in ore quality, or production demands can all affect your water quality and usage.
Keep an eye on:
How much water you’re reusing each week or month
Whether any equipment is being affected by water quality
If any part of the operation is wasting or losing reusable water
How your water practices align with current regulations
Over time, you’ll find what works best, and where you can expand.
Closed-Loop Reuse: A Realistic Goal
Many mines today are working toward a closed-loop approach, where water is reused over and over with very little discharge or freshwater intake. It’s not always possible in every location, but the closer you get to this, the more efficient and sustainable your operation becomes.
For example, a mine may:
Use water in ore processing
Let solids settle out in a thickener
Pump the cleaner water back into the plant
Use some for dust suppression and store the rest for reuse
This kind of loop doesn’t have to be perfect, but it should be intentional.
Plan Early, Save More Later
If you’re in the early stages of a project, this is the best time to plan for water reuse. You can design everything, drainage, flow direction, water storage, with reuse in mind. But even if your site is already operational, it’s never too late to improve.
Starting small is okay. Many sites see results just by focusing on a few key areas, then expanding from there. The important thing is to start with a clear understanding of your water and a willingness to improve.
Work With People Who Know Mining
Water reuse in mining isn’t something you figure out by trial and error. It requires real-world experience, not just lab theory. At TerraMines, we work directly with mining teams across Canada to improve how they manage and reuse water, without disrupting their operations or blowing the budget.
We help you:
Spot where water is being wasted or underuse
Find ways to reuse water safely without harming your equipment
Make sure your approach fits your location and regulatory requirements
Build a plan that grows with your operation
You don’t need a massive overhaul to make a big impact, just the right advice, clear priorities, and a team that knows what works.
If you’re ready to start using your water smarter, TerraMines is here to help.